Extensive Usage Of Bare Bunched Copper Wires In Leading Industries

Bare bunched copper wires are now used in all leading industries such as Aerospace industry, cockpit circuit machinery submarines, electrical and electro mechanical circuits.

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Bare bunched copper wires have high electromagnetic properties

Bunched Copper wires are wound in the form of concentric loops and thus retain the electromagnetic properties. The bunched copper wires can also be looped around an ion rod or a wooden rod. This depends on the nature of the application. The cable memory is another important aspect of bunched copper wires, which make them the best products in the industry. Bare bunched copper wires can be also looped in the form of semi-concentric arcs and half-frame arcs. This helps in keeping all-important properties intact. This form also helps to save precious resources as well as inventory space.

Bare bunched copper wire has no impurity

The bunched copper wires are designed is such a way that they have minimum impurity with less than even 0.003 percent. The physical and electrical properties of the bare bunched copper wire are thus automatically enhanced. Important Segments in the aerospace industry including space shuttles, radio transmission devices in space station and maritime engineering are making use the comprehensive package of bunched copper wires. Important properties such as durability, malleability and ductility are tremendously enhanced with alloying.

Bare bunched copper wires are high performing

Leading manufacturers are making bare bunched copper wires exclusively with the main objective to provide the highest degree of accuracy as well as zero interference. Bare bunched copper wire has excellent properties, which enable them to give high performance even in harsh climates and corrosive mediums.

Leading manufacturers etch the standard markings and hologram effects on the insulation sheaths in order to highlight the diameter, tolerance levels, and insulation of the bunched copper wires. The date of manufacturing is also marked out on the pack of copper wires.

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What Benefits Do Quality Aluminum Wires Offer?

Copper wires and aluminum wires are both very popular when it comes to electrical products manufacturers but the aluminum wire is found to offer some distinct advantages making it a more popular choice these days. Aluminum is lightweight and this feature makes it even easier to work with compared to copper wires. So, quality aluminum wires are sought when connections have to be established across long distances. Aluminum wiring is also low in cost and this makes it more suitable for long distance uses. When you choose to use copper wiring, you will end up buying almost twice the amount of wiring you would need had you chosen aluminum for the same task.
Quality aluminum wires have to be maintained properly; else they are prone to rusting and this corrosion may spell a hazard unless the wires are regularly maintained and replaced. The methods for installing and maintaining quality aluminum wires have undergone radical changes and safety concerns that used to be there earlier are no longer important. Aluminum wiring is slowly developing into the most reliable, effective and cost-friendly wiring alternative.

Quality aluminum wires are used in both industrial and commercial applications because of its low costs and malleability. It can also be set up very fast in difficult locations too. Aluminum is especially handy for wiring purposes in industries where weight is a huge concern. When choosing aluminum wire manufacturers, you must be careful about verifying their reputation. You should ensure that their products are superior in quality, and suitably tested before you buy them. They should comply with all safety standards and should also be properly certified for use. To get an idea about reliable aluminum wire manufacturers, you need to look for companies which have a solid track record and high buyer ratings.

How PVC Coated Copper Wire increases Safety?

PVC coated copper wire has many advantages over bare copper wire. Polyvinyl Chloride or PVC is used on the wire for insulation purpose, thereby minimizing the risk of fire hazards. Therefore, utility of PVC coating on copper wire can be summarized in a single word and that is enhancement of safety measures. In fact, that’s the reason why it is widely used in electronics and electrical domains.

How PVC Coating increases Safety Measure of Copper Wires?

Nowadays, electrical wiring either uses copper wires or copper alloy. If the electrical wiring is not done properly, the risk for fire increases. This is where efficacy of PVC coating on copper wire comes handy as it helps in insulation of wire. Now, let’s understand the way how coating of Polyvinyl Chloride enhances safety measure.

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If a PVC coated copper wire catches fire, it starts releasing fumes of hydrochloric acid (HCL). Chlorine helps in elimination of free radicals, thereby delaying catching of fire. PVC coating also preserves power wires from water and moisture, increasing their efficacy and longevity.

Safety and Other Features of PVC Coated Copper Wirings

• These wires help in protecting people from all kinds of electrical shocks.
• PVC coated copper wires have high elongation property and that’s why they are used as fences too.

Other Uses of Copper Wires with PVC Coating

These kinds of coated wires are increasingly being used not only in electrical domains but also as fences in industrial areas and tennis courts. Its ability to sustain in harsh weather conditions is one of the main reasons of its use in fencing private areas. Due to anti-corrosive nature, these wires last much longer than simple iron, aluminum, or copper wires.

Rajasthan Electric Industries or BRITEX has carved its name in the cables and wiring industry for manufacturing highest quality PVC coated copper wire that challenges the harshest environmental conditions.

Why make use of PVC Coated Copper Wire

Wiring is transmission of electricity via insulated conductors and in this way power is actually supplied in buildings or other areas. There are numerous wiring codes which you need to stick to prior to manufacturing of wires in order to guarantee protection from electric shocks. The color codes give a layman an idea about the kind of wires. There are manifold factors on which wiring depends such as power consumption by intended user, national plus local regulations, environment within which wiring ought to be done and lot more.

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About PVC Coated Copper Wire                    

PVC coated copper wires are particularly utilized for electrical connections installed in residences, commercial places and industries. These wires are accessible in diverse colors, diameters, lengths and current ratings. You must use the best quality copper and must be further layered with PVC especially for protection. You can also get PVC coated copper wire at quite reasonable price range.

The product range of these wires incorporates Super Enamelled (8Swg to 43Swg) and Cross sectional area (3 to 75 sq mm width 3 to 20 mm thickness 1 to 5 mm) along with modified Polyster, H (180) Enamel covering and F (155).

Features of PVC Coated Copper Wire

  • Outstanding insulation
  • Elevated elongation
  • Security from electrical shocks

Assessment of PVC Coated Copper Wire by Neutron Activation Analysis

Let’s have a look at the comparison:

The two different lengths of PVC coated copper wire were compared with neutron activation analysis so as to ascertain whether they had common origin. The non-destructive analysis of copper wire demonstrated the same trace elements i.e. gold, silver, antimony and cobalt (in same concentration level) in every exhibit. The results were then compared with results of analysis of 13 samples of copper wire from different origins. Apart from this, the insulating plastics that sheathed the wires were as well analyzed and evaluated. Then qualitative match of plastic coatings were made in terms of 8 trace elements.

Why make use of PVC Coated Copper Wire

Wiring is transmission of electricity via insulated conductors and in this way power is actually supplied in buildings or other areas. There are numerous wiring codes which you need to stick to prior to manufacturing of wires in order to guarantee protection from electric shocks. The color codes give a layman an idea about the kind of wires. There are manifold factors on which wiring depends such as power consumption by intended user, national plus local regulations, environment within which wiring ought to be done and lot more.

About PVC Coated Copper Wire

PVC coated copper wires are particularly utilized for electrical connections installed in residences, commercial places and industries. These wires are accessible in diverse colors, diameters, lengths and current ratings. You must use the best quality copper and must be further layered with PVC especially for protection. You can also get PVC coated copper wire at quite reasonable price range.

The product range of these wires incorporates Super Enamelled (8Swg to 43Swg) and Cross sectional area (3 to 75 sq mm width 3 to 20 mm thickness 1 to 5 mm) along with modified Polyster, H (180) Enamel covering and F (155).

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Features of PVC Coated Copper Wire

• Outstanding insulation
• Elevated elongation
• Security from electrical shocks

Assessment of PVC Coated Copper Wire by Neutron Activation Analysis

Let’s have a look at the comparison:

The two different lengths of PVC coated copper wire were compared with neutron activation analysis so as to ascertain whether they had common origin. The non-destructive analysis of copper wire demonstrated the same trace elements i.e. gold, silver, antimony and cobalt (in same concentration level) in every exhibit. The results were then compared with results of analysis of 13 samples of copper wire from different origins. Apart from this, the insulating plastics that sheathed the wires were as well analyzed and evaluated. Then qualitative match of plastic coatings were made in terms of 8 trace elements.

Tin Copper Wire Manufacturers Need To Be Evaluated Well

Tin copper wire manufacturers need to be able to support the complex procedure required for creating tin coated copper wires. To begin with, the copper wire needs to be drawn to a specific size. And secondly, the material has to be annealed and then coated with tin metal. The wires created with the help of this process are used in various specialized electrical equipments. Primarily, there are two processes involved creating tinned Copper wires.

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Electrolytic Process: Tin copper wire manufacturers require carrying out electrolysis for tin coating copper wires. The material has to be passed through a chemical tank with the aid of electric current on a slab of tin. The tin coating then comes evenly on the material as is required.

The Hot Dip Process: This is a relatively simple process where the slab is melted inside an electric pot and the material is then passed through it so that it takes on an even tin coating.

The tin copper wire manufacturers you have planned to buy from need to possess the required technical knowhow for creating the best quality of tin coated copper wires. Consider checking on the required certifications as well before you can assess the nature of manufacturing facilities and infrastructure involved.

Remember, it becomes extremely important to check on the capabilities of the tin coated copper wire manufacturer simply because the end result will depend on the manner in which the wires have been created. Any deviation from the standardized process of manufacturing will interfere with the quality of the product.

Source Tinned Copper Wires from Established Manufacturers

Copper is a highly efficient conductor of heat and electricity. Its exceptional current carrying capacity along with its excellent thermal conducting properties helps copper find widespread usage in various industries and applications.

A ductile and malleable metal with high anti-resistant properties , copper is extensively used in building constructions, electronic product manufacturing, power generation, electrical wires, power transmission, roofing and plumbing, heating and cooling systems, and telecommunication links used every day in homes and businesses among others.

Once the wires of various dimensions are drawn from copper, it may be further processed using tin, which produces tin coated copper wires. Tin copper wire manufactures produce tin coated copper wires using either hot dipping or electroplating method. In hot-dipping strands of copper are dipped into hot tin whereas in the second method rectifier and electrical charge are used for the production of tinned copper wires.

We shall now look at some of the important benefits of copper tinned wires and see why they should be sourced from established tin copper wire manufacturers.

Copper by itself is a highly efficient conductor of electricity. A large number of electrical wiring and works finds its current running through a copper wire or cable.

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Copper’s great conductivity properties are further boosted when it is plated with tin by well-known and experienced tin copper wire manufacturers. It further augments copper’s current carrying properties and adds considerable amount of years to its life. It is estimated that a tinned copper wire on an average lasts around 12 times more than bare copper wire.

Copper is also highly revered for its excellent anti-corrosion properties. Tinned copper wires as such sourced from reputable tinned copper wire manufacturers find widespread usage in manufacturing of marine machines and equipment as they can easily resist high humidity and moisture content. Another important thing to note is that copper’s corrosion resistant property declines at higher temperatures. A tin coating under such circumstances proves to be valuable for protecting the wire at higher temperatures.

Bare Copper Wire Ideal for Grounding Purposes

Electrical energy is among the most significant sources of energy in the current times. It is owing to technological and industrial advances that are visible in the last century. Wires and cables were made up in bulk since they are used immensely in the transmission of energy.

Among the most frequently used wires in manufacturing businesses or personal households is the bare copper wire and the other is tinned copper wire. These are the 2 types of wires that do not possess insulators. Nevertheless, these wires are coated with tin to protect the strands from breaking. These wires are also non-corrosive. All these wires are sold in diverse tempers and variety sizes. Despite this it can be bought in solid type or stranded or in soft or hard wired. Furthermore, these wires can be purchased by meters or spool.

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Uses of Bare Copper Wire

• Solid bare copper wire is much used for grounding objectives in the wire as well as cable industry.

• Copper happens to be electrical conductor in several types of electrical wiring. Copper wire is generally put into use in power generation, power distribution, electronic circuitry, power transmission, telecommunications and several kinds of electrical equipment.

• Copper and the alloys of bare copper wire are even used in making electrical contacts.

• Electrical wiring in all the buildings is a very significant market for copper industry.

• Approximately half of mined copper is used to create electrical wire and different cable conductors

• Other industries which use thicker sizes of bare copper wire are for art projects or hangers for the basket.

Always bear in mind that there are countless kinds of 24 AWG wire but they are all created from a part of solid copper. They are available in the market from economical to expensive and you can choose one as per your requirement.

The Advantages of PVC Coated Wire

Copper is considered highly suitable for electrical work for its high conductivity, malleability and ductility. Depending on the nature of use, one can opt for bare copper wires, insulated copper wires and PVC coated copper wires. PVC coated wires are more suitable for more aggressive environments. For instance, they would be most appropriate for water, heating, air, fluid and installations in similar environments. We look at some specific advantages of PVC coated copper wires here. PVC Covered Copper Wire: Some Advantages Featured image dvantages of PVC coated wires include:Reduction of Heat Loss: Owing to the PVC coating, there is significant reduction in heat loss through dissipation. This makes it an ideal choice for energy efficient systems. • Preventing Burns and Accidental Short Circuits for Handlers: Using a PVC coated wire instead of a naked one also proves to be a highly responsible choice. Those handling these wires can do so ease because the chances of accidental short circuits or burns are minimal. The PVC sheath is an insulated cover which protects from unwarranted mishaps. • Flexibility in Usage: It is easier to bend, turn and twist these wires far more easily, making usage easier. So, users find it suitable for a wide range of usages. If you are planning to source PVC coated wires for your business or domestic usage, consider buying them from a trusted source. Remember, all standard certifications should be checked before you buy these wires from any source. Your supplier or manufacturer should be able to help you with any and every query that you might have. Also make sure you check on the clientele list of the supplier and the number of years they have put into this business. Taking some time in evaluating your supplier always pays off especially when you are buying wires to be put into electrical usage. It is always better to be careful than sorry.

Buy PVC Coated Wires from Rajasthan Electric

PVC stands for Polyvinyl chloride. It comes in two forms: rigid and flexible. Rigid PVC is generally used for construction of pipes as well as windows and doors. Doors and windows made of PVC are built to last. They have excellent durability and can easily bear the harsh weather and unpredictable climate changes.

Flexible PVC is used in manufacturing of electrical cable insulation, garments, shoes, and other applications where it replaces rubber.

Wire rope generally comes with a “bright” or uncoated finish but can be coated with zinc, nylon, L.D. and P.V.C etc for special purpose. It is important to note that the material you choose to coat your wire can have a bearing on certain characteristics and breaking strength of the wire.

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Some of the important points to take into consideration before going for PVC coated wires are as following:

Length of the wire

This is an important aspect that requires careful consideration. Too long a length will have an adverse effect on coiling which may lead to premature rope failure and subsequent wastage. Too short a rope will neither serve its purpose nor last its full life.

Minimum breaking load

As the name suggests, it is the load at which the rope will break. This is important as you will like to have a wire after carefully assessing its use and the load it will have to bear.

Area of application

This is an important parameter that can greatly help buyers not well versed with the functioning of different types of wire ropes. Specifying how and where you intend to use it can help suppliers to come up with the best combination of properties.

Rajasthan Electric is a high quality manufacturer and supplier of industry grade PVC coated wires. Wires manufactured in its world class manufacturing facilities using premium quality metal and PVC combines the best of strength, durability and quality.