Benefits of Using Braided Flexible Connectors

Braided flexible connectors are used primarily for the purpose of passing currents through unstable conducting equipment. This is because the conductivity and location of many devices keeps changing as a result of conditions like thermal expansion or vibrations or simple operational movements. This is why braided flexible connectors made from copper are found to be very useful.Braided Flexible Connectors

These braids of copper wires are made for establishing connections between very big components. The smaller wires which make up the copper braids are seen to be resistant to breakage even under repeated movements and vibrations unlike larger wires. These braids are made from braided strands of metals which are placed around the central cable. When you place orders for the braided connectors, the manufacturers will design them depending on your specifications.

Why are braided flexible copper connectors useful?

The braided flexible connectors are very important parts of the electronics industries. These are prepared using copper and stainless steel. This is usually done to offer additional support and strength. The main purpose of such wires is to give maximum power outputs.

So, for those sectors where demands for power are higher and wires are likely to undergo a lot of load, the braided flexible connectors are preferred. They are cost-effective solutions which guarantee maximum output of power. They can successfully control the vibrations and absorb these. They handle the compression and expansion of wires when power is being transmitted through these. They can be custom designed to regulate machine-delivered vibrations. So, you will see that these connectors find a lot of use in electrolytic processors, transformers, computers, and power generators.

The communication and planting industry also makes use of such connectors. To choose manufacturers of these connectors, it is best to read online reviews about the products first and compare prices of the products quoted by multiple vendors.




Submersible Winding Wire – Uses, Features, & GST

Submersible winding wire is used in wide array of industries especially in submersible pumps. Highly pure electrolyte grade copper is used in manufacturing these wires. There are many renowned manufacturers of these wires that maintain high standards for creating extra softness in annealed conductors.Submersible Winding Wire

These submersible winding wires play extremely important role in proper functioning of heavy motors, where slightest quality issue or any kind of defect can lead to creation of big issues in the entire set-up. If there are any issue in the submersible winding wire then that may also lead to failure of pump during extremely important operations. That is the reasons why the leading manufacturers of such wires take into account all the possible failure issues so that at the time of manufacturing all the probable issues can be avoided.

In fact, numerous tests are conducted on the wire so that these wires have flawless quality. Some of the tests performed on these wires before releasing them in the market include elongation test, spring back test, melting point test, spark test, thermal ageing in air test, heat shock test, and many more.


Submersible winding wire comes with numerous features and properties that make this the preferred choice of submersible pumps. Some of the features are listed and discussed below –

• Most important properties of these wires include chemical, thermal, mechanical, and electrical properties, which ultimately help in withstanding abrasions and frictional losses. Biaxially oriented synthetic film is used in production of insulating material. This material is then placed concentrically around the conductor. This has been seen to have a very high life.

• Tensile strength of these submersible winding wires is extremely high, which again supports at every point of the wire where excessive stretching takes place.

• Overall diameter of these wires is less than that of the conventional PVC winding wires. This makes the former easier to wind. That’s why submersible winding wire is preferred and so predominantly used in motors.

• With easier winding facility of the wire, the motor size of the pump also gets reduced. In fact, this facility helps in development of smaller pumps, which ultimately saves the costs of materials, stamping, and castings. It has been seen that these facilities save up to 25 per cent in cost of pumps.

• There are many other properties and features associated with the submersible winding wires. Some of them are dielectric strength, ability to withstand 130°c temperature for a short period of time or -60°C to 105°C continuously, less leakage of current, tear resistant, and more mechanical strength.

How GST Affects Submersible Winding Wire?

After the first government’s announcement of the GST rates, the lighting industry was apprehensive. Though there were revision of rates on June 3 and June 11, confusion persisted due to the presence of multiple lists as well as categorisations. However, the confusion was done away with in the 14th Goods and Services Tax (GST) Council Meeting, where it was clearly mentioned that the winding wires, LED lights/fixtures, Metal Core Printed Circuit Board panels, LED driver, and many more come in the 18 per cent rate bracket, much lower than the earlier proposed 28 per cent rate. After this announcement, it has been decided that no price increase will take place in the GST regime.

Braided Connectors – Utility And More

Braids manufactured suing many wires are, at times, used for flexible electrical connections between various large components. Braids score over large single wires in such cases since the many small wires in them are more resistant to breaking or chafing under constant pressure, like repeated motion or vibrations.
Braided connectors are manufactured using copper or stainless steel bellows. They are sometimes covered to offer enhanced support and strength. These are vital components of the electronics industry.

Connectors are used to join electrical circuits that are used as interface. It is the delicacy of the operationalnature of these connectors that force the manufacturer to be very careful when it comes to using precise calculations and configurations.

The most common metal used to make these connectors is copper. This is because copper has excellent thermal and electrical conductivity, a feature that makes it the perfect choice for making these connectors.

What these connectors do

The main purpose of braided connectors made by the leading providers in the industry, such as Rajasthan Electric Industries, is to deliver maximum output. These connectors have to do so even during times of peak performance.

The demand for power in the electrical sector is considerable and wires experience robust loads. Braided connectors are the most efficient solution to ensure optimal power output in such cases.

Here are some benefits of using these connectors:

•  They absorb and control the vibrations.

•  They provide minimal resistance to ensure seamless productivity.

•  During the transmission of power, they manage and control the natural expansion and compression of the electrical wires.

Some applications of these connectors are in the energy industry for generators, circuit breakers, transformers, wind turbines, etc. They are also used in other sectors such as military, aerospace, information technology, and more.

Low down on Copper Flexible Connectors and its types

Copper Flexible Connectors are used to transmit current across conducting mediums. These can be subjected to different motions, such as vibration, thermal expansion, or operational movement. These connectors have excellent flexibility, and provide maximum conductivity with minimum volt drop. While they are usually supplied in a non-insulation design, but if the customer so wants, they can be supplied with insulation sleeves of PVC, silicone, fiberglass, heat shrink, etc.
Laminated connectors

Some manufacturers also make laminated Copper Flexible Connectors. These are made by stacking multiple foils of electrolytic copper which is then pressed while high current is applied to it. A very special type of metal diffusion takes place. The metal melts and forms harmonized bonds. This gives an extremely negligible drop across the connector which helps increase its current carrying capacity and reduces its temperature rise.

No other metal is utilized in the process as the filler material to join the two layers together. There is a constant cross-section across the entire length of the connector. Also, it is possible to saw, drill, meld, and mill the contact areas of the connector without facing any issues.

These are built to customer specifications. They are used when an electrical connection has to be made in extreme conditions or environments, such as space constraints, low movements, low mechanism vibrations, etc.

These connectors are utilized as flexible expansion joints to connect bus-bars in industries such as power plants, switchgear units, etc. Most manufacturers offer these connectors in specifications set by the client and can completely customize the product according to their needs.

Braided connectors

Flexible braided connectors are manufactured using copper wire of any diameter as is specified by the client. They can be made by using bare, tinned, or silver-plated copper. The contact areas are pressed with bare copper connectors. These can be plated with tin or silver if the client so requires. For perfect conductivity, the ends can be dipped in hot tin.

These are for low and medium voltage applications only. They are used in the electrical industry in generators, wind turbines, rectifiers, substations, transformers, etc. These are used in conditions such as space paucity, heavy mechanical vibrations, thermal contraction/expansion of attached units, etc.