PVC Coated Wire – Having Multiple Advantages And Usages


Are you looking for PVC coated wire for your electric instrument manufacturing industry? Please look for Rajasthan Electric Industries, which is a manufacturing unit of PVC coated wire, that is operating in the current market for electric industry since the year 1959. The brand of Rajasthan Electric industries is BRITEX.

Rajasthan Electric industries is an ISO 9002 and ROHS certified company. It delivers high quality goods, those are produced with the help of a team of technically efficient personnel, who work in a challenging environment.

PVC Coated Copper wire is one of the prestige products, those are produced by Rajasthan Electric Industries.

pvc coated wire

Poly Vinyl Chloride Coated Copper Wire

The Poly Vinyl Coated Copper wire is extremely useful in making power transformers, electric motors, panel boards etc, as PVC coated copper wire is extensively used in the manufacturing of such electric instruments.

Poly Vinyl Coated Copper Wire is also very useful in controlling electrical distribution system. PVC coated copper wire is highly flexible and is absolutely safe for the user. PVC coated copper wire is shock proof and water proof. An export quality PVC Coated Copper wire is PVC Coated Stranded Copper wire.

This PVC coated copper wire is exclusively useful for use in rugged environments. These wires have high resistance to heat, and water, fluid and rough installations. These wires are anti-aging and provide longer service than any other type of wire. It reduces dissipation induced heat loss and is extremely energy efficient. Fire accidents are also controlled and prevented by these wires.

Poly Vinyl Chloride coated GI Wire

The utility of PVC coated GI wire has been proved beyond any doubt, to the users of GI wire. PVC or Poly Vinyl Chloride coated wire has many advantages over the regular galvanised iron wire.

Galvanised Iron wire may have certain advantage over the regular iron wire, in terms of being water resistance to a given limitation and of having a better and longer life than electroplated iron wire. But Poly Vinyl Coated Galvanised Iron wires are not only fully water resistant, corrosion resistant, but also are fire retardant, providing excellent properties for better insulation.

The main use of Poly Vinyl Chloride coated Galvanised iron wire is mainly as a binding wire. It is also used for manufacturing of chain link fences, which are mostly used in tennis courts, in highways, etc.

How PVC coated wire is made?

PVC coated wires are industrially manufactured by using plastic extruders. This is used for coating PVC over the metal wire.

Copper Strips manufactured by Rajasthan Electric Industries

Copper Strips are used for use with requirements for different applications. The copper strips are available in number of different thicknesses and in different diameters, for this reason only.

These Copper strips are having many aspects, beneficial for the applications. These Copper strips are highly resistant to corrosion. These Copper Strips have excellent finish and accurate dimensions. These copper strips are also exceptionally strong. All these features make the copper strips ideal for meeting different requirements of various applications, which are used for various different purposes.

Rajasthan Electric Industries is manufacturing the best quality Copper Strips of all specifications, available at a competitive price.


The Intricate Uses of Bare Copper Wire

Bare copper wire is a frequently used wire in grounding. This type of wire has no protective coating hence the term “bare”. Being highly conducive it is commonly used in residential locations. It is versatile and be applied as a base in all types of cable and wire making it valuable for grounding properties. Since there is no protective coating, the bare copper has some of the best current-carrying properties.

Why bare copper is preferred

The bare copper wire is made in three forms:

  • Soft bare copper- it is widely used for bonding and grounding electrical circuits, transmissions, and systems.  Soft drawn bare copper is the most popular version and a widely used product. This type of copper is solid but soft enough to curve and bend around corners.
  • Hard drawn bare copper- Hard drawn copper comes with a coating that shields and strengthens it. It does not bend as easily as the soft drawn copper does. This, in some cases, is easier to deploy when the application isn’t bending around corners.
  • Stranded Bare Copper- This wire ensures superior strength, flexibility, and durability. With thin strands bundled together, the wire moves and bends easily.

Why is bare copper important?

Compared to other types of metal, the bare copper wire has excellent conductivity, is durable and more affordable. Without proper grounding wire, workers have difficulty to manage. Grounding the wire is vital for protection against any type of electrical shocks. Copper wires are safe against electric shocks. They are corrosion-resistant and can withstand high abuse.

Grounding allows easy transfer of electricity to the service panel. It also comes in as an additional path for the current to pass into the earth without endangering anybody working in close areas. The bare copper is the best electrical mechanism which does not change its magnetic and electrical application properties. Almost all the electric and electronic appliances in use at homes and commercial places have bare copper in use.

The bare copper wire has an impressive list of features that make it a preferred source for domestic as well as commercial use include

  1. The wires exist in natural form with 99 percent purity. They are manufactured from various naturally occurring resources. It does not require much energy and the wastage is bare minimum.
  2. The wire is safe to use as they do not vaporize or burn into toxic fumes. The emission of carbon spillage/ emission is very low making it a popular source in applications and applied in aeronautical, marine and other engineering industries.
  3. It can be recycled. The components do not fragment and they can be recoated to get an uplift and reused.

To ensure that you get the complete benefits of the amazing properties of copper and its various forms, you must buy it from reputed wire manufacturers. Since the usage is vast and in some cases, in critical applications, it is necessary that the wire is built with the highest quality raw material and tested several times before being put into use.

What Are the Benefits of Bunched Copper Wire?

Almost all electrical and industrial applications use copper wires in homes and other commercial places. The copper wires are made in different varieties and though they retain the properties of copper, many of them differ in their features and functions. One variety is bunched copper wire. This type of wire is a cluster of wires and can be more strong and reliable than the bare copper wire.  When bunched together they can allow a smooth and sturdy connection enhancing the application.

How is the bunched copper wire used?

Bunched Copper Wire.

The Bunched wires are used in a major way in the cable industry. The cables connect different electrical processes, can be tied together and used as a rope for tying knots for use in different appliances.

The winding, looping or binding is done around different types of rods based on the nature of use. They are flexible and can be looped in half-frame or semi-concentric arcs.

The wire is also used in the aeronautical industry in the manufacturing of space shuttles, radio transmission devices, cockpit circuit machinery, and maritime engineering.

Features of bunched copper wire

  1. These wires are highly practical, hard and strong and users can benefit with its long service life.
  2. They are supple and can be customized to suit individual needs. It can be molded into any shape and form as per the specific requirements of the users.
  3. The bunched wires are more elastic than the bare copper wire and offer high tolerance without losing its shape easily. It is applied for joining two appliances and used in a loop form whenever the wire needs to be bent and designed into different shapes.
  4. They do not lose their electromagnetic properties while under use. They are can provide the highest level of precision with zero tolerance. They can be seen in use in industries like defence, aerospace, marine, pharmacy, biometrics in addition to the electric and electronic devices. The inaccuracy levels in the bunched wires are lower than 0.03%

Superior in quality:

One can easily know the difference when bunched copper wire is not used in an application. The bare wires are likely to break easily if they are applied continuously while when in a bunch, they are much sturdier and durable.

This wire like all other copper types is a good conductor of electricity and the wires are capable of dispersing energy at a faster pace. Although silver is superior in its conducting, it is not used much since it is expensive.

Another flexibility of a type of copper is the braided copper rope. It can be used as a rope without twisting. The braided rope is made by joining strands of rope. The strength and diameter increases when there is an increase in the number of strands. The rope wire is anti-abrasive and carries many anti-corrosive properties. The wires are clamped firmly on one end and braided together. The braiding can be in sets of 3,5, or more strands. Once the desired length is reached with firm braiding, the loose ends are secured.  To ensure quality and safety, the manufacturing is done by professionally trained technical experts.


Benefits of Using Braided Flexible Connectors

Braided flexible connectors are used primarily for the purpose of passing currents through unstable conducting equipment. This is because the conductivity and location of many devices keeps changing as a result of conditions like thermal expansion or vibrations or simple operational movements. This is why braided flexible connectors made from copper are found to be very useful.Braided Flexible Connectors

These braids of copper wires are made for establishing connections between very big components. The smaller wires which make up the copper braids are seen to be resistant to breakage even under repeated movements and vibrations unlike larger wires. These braids are made from braided strands of metals which are placed around the central cable. When you place orders for the braided connectors, the manufacturers will design them depending on your specifications.

Why are braided flexible copper connectors useful?

The braided flexible connectors are very important parts of the electronics industries. These are prepared using copper and stainless steel. This is usually done to offer additional support and strength. The main purpose of such wires is to give maximum power outputs.

So, for those sectors where demands for power are higher and wires are likely to undergo a lot of load, the braided flexible connectors are preferred. They are cost-effective solutions which guarantee maximum output of power. They can successfully control the vibrations and absorb these. They handle the compression and expansion of wires when power is being transmitted through these. They can be custom designed to regulate machine-delivered vibrations. So, you will see that these connectors find a lot of use in electrolytic processors, transformers, computers, and power generators.

The communication and planting industry also makes use of such connectors. To choose manufacturers of these connectors, it is best to read online reviews about the products first and compare prices of the products quoted by multiple vendors.



Submersible Winding Wire – Uses, Features, & GST

Submersible winding wire is used in wide array of industries especially in submersible pumps. Highly pure electrolyte grade copper is used in manufacturing these wires. There are many renowned manufacturers of these wires that maintain high standards for creating extra softness in annealed conductors.Submersible Winding Wire

These submersible winding wires play extremely important role in proper functioning of heavy motors, where slightest quality issue or any kind of defect can lead to creation of big issues in the entire set-up. If there are any issue in the submersible winding wire then that may also lead to failure of pump during extremely important operations. That is the reasons why the leading manufacturers of such wires take into account all the possible failure issues so that at the time of manufacturing all the probable issues can be avoided.

In fact, numerous tests are conducted on the wire so that these wires have flawless quality. Some of the tests performed on these wires before releasing them in the market include elongation test, spring back test, melting point test, spark test, thermal ageing in air test, heat shock test, and many more.


Submersible winding wire comes with numerous features and properties that make this the preferred choice of submersible pumps. Some of the features are listed and discussed below –

• Most important properties of these wires include chemical, thermal, mechanical, and electrical properties, which ultimately help in withstanding abrasions and frictional losses. Biaxially oriented synthetic film is used in production of insulating material. This material is then placed concentrically around the conductor. This has been seen to have a very high life.

• Tensile strength of these submersible winding wires is extremely high, which again supports at every point of the wire where excessive stretching takes place.

• Overall diameter of these wires is less than that of the conventional PVC winding wires. This makes the former easier to wind. That’s why submersible winding wire is preferred and so predominantly used in motors.

• With easier winding facility of the wire, the motor size of the pump also gets reduced. In fact, this facility helps in development of smaller pumps, which ultimately saves the costs of materials, stamping, and castings. It has been seen that these facilities save up to 25 per cent in cost of pumps.

• There are many other properties and features associated with the submersible winding wires. Some of them are dielectric strength, ability to withstand 130°c temperature for a short period of time or -60°C to 105°C continuously, less leakage of current, tear resistant, and more mechanical strength.

How GST Affects Submersible Winding Wire?

After the first government’s announcement of the GST rates, the lighting industry was apprehensive. Though there were revision of rates on June 3 and June 11, confusion persisted due to the presence of multiple lists as well as categorisations. However, the confusion was done away with in the 14th Goods and Services Tax (GST) Council Meeting, where it was clearly mentioned that the winding wires, LED lights/fixtures, Metal Core Printed Circuit Board panels, LED driver, and many more come in the 18 per cent rate bracket, much lower than the earlier proposed 28 per cent rate. After this announcement, it has been decided that no price increase will take place in the GST regime.

Braided Connectors – Utility And More

Braids manufactured suing many wires are, at times, used for flexible electrical connections between various large components. Braids score over large single wires in such cases since the many small wires in them are more resistant to breaking or chafing under constant pressure, like repeated motion or vibrations.
Braided connectors are manufactured using copper or stainless steel bellows. They are sometimes covered to offer enhanced support and strength. These are vital components of the electronics industry.

Connectors are used to join electrical circuits that are used as interface. It is the delicacy of the operationalnature of these connectors that force the manufacturer to be very careful when it comes to using precise calculations and configurations.

The most common metal used to make these connectors is copper. This is because copper has excellent thermal and electrical conductivity, a feature that makes it the perfect choice for making these connectors.

What these connectors do

The main purpose of braided connectors made by the leading providers in the industry, such as Rajasthan Electric Industries, is to deliver maximum output. These connectors have to do so even during times of peak performance.

The demand for power in the electrical sector is considerable and wires experience robust loads. Braided connectors are the most efficient solution to ensure optimal power output in such cases.

Here are some benefits of using these connectors:

•  They absorb and control the vibrations.

•  They provide minimal resistance to ensure seamless productivity.

•  During the transmission of power, they manage and control the natural expansion and compression of the electrical wires.

Some applications of these connectors are in the energy industry for generators, circuit breakers, transformers, wind turbines, etc. They are also used in other sectors such as military, aerospace, information technology, and more.

Low down on Copper Flexible Connectors and its types

Copper Flexible Connectors are used to transmit current across conducting mediums. These can be subjected to different motions, such as vibration, thermal expansion, or operational movement. These connectors have excellent flexibility, and provide maximum conductivity with minimum volt drop. While they are usually supplied in a non-insulation design, but if the customer so wants, they can be supplied with insulation sleeves of PVC, silicone, fiberglass, heat shrink, etc.
Laminated connectors

Some manufacturers also make laminated Copper Flexible Connectors. These are made by stacking multiple foils of electrolytic copper which is then pressed while high current is applied to it. A very special type of metal diffusion takes place. The metal melts and forms harmonized bonds. This gives an extremely negligible drop across the connector which helps increase its current carrying capacity and reduces its temperature rise.

No other metal is utilized in the process as the filler material to join the two layers together. There is a constant cross-section across the entire length of the connector. Also, it is possible to saw, drill, meld, and mill the contact areas of the connector without facing any issues.

These are built to customer specifications. They are used when an electrical connection has to be made in extreme conditions or environments, such as space constraints, low movements, low mechanism vibrations, etc.

These connectors are utilized as flexible expansion joints to connect bus-bars in industries such as power plants, switchgear units, etc. Most manufacturers offer these connectors in specifications set by the client and can completely customize the product according to their needs.

Braided connectors

Flexible braided connectors are manufactured using copper wire of any diameter as is specified by the client. They can be made by using bare, tinned, or silver-plated copper. The contact areas are pressed with bare copper connectors. These can be plated with tin or silver if the client so requires. For perfect conductivity, the ends can be dipped in hot tin.

These are for low and medium voltage applications only. They are used in the electrical industry in generators, wind turbines, rectifiers, substations, transformers, etc. These are used in conditions such as space paucity, heavy mechanical vibrations, thermal contraction/expansion of attached units, etc.