Qualities of an excellent Submersible Winding Wire

There are many manufacturers and suppliers of superb quality cables and wires, such as Submersible Winding Wire, copper wire, Glass wire, and more in the market. Many of them go the extra mile and customize their wires as according to the client’s wishes or requirements.

The Submersible Winding Wire is used widely in the pump industry. The leading manufacturers use first grade raw material to make these wires. For example, they use 99% pure, oxygen-free, ETP copper rods along with the best quality polypropylene tapes. As a result, the end product is far superior to its peers produced using inferior materials.

Qualities of the wire

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If you are seeking the best Submersible Winding Wire for your needs, here are some aspects that you should keep in mind:

  1. The wire must be manufactured on the most advanced machines available in the industry.
  2. Since these wires have to undergo friction, abrasion or temperature variations, they must have excellent mechanical, electrical, chemical and thermal properties that would make them sturdy enough to deal with these issues.
  3. Insulation is a must since that would add significantly to the tensile strength of the wire, especially at points of excessive stretching.
  4. To manage winding resistance issues, go for a wire with lesser overall diameter. This will cut down on the resistance and the motor will be easier to wind. That would also lead to lower running costs.
  5. For durability, it would be better to go for wires that are tear-resistant.
  6. Wires with BOPP and polyester insulation are difficult to cut through. Also, they are able to sustain general abuse without losing out on productivity or effectiveness.
  7. PVC insulated submersible winding wires are impervious to extreme temperatures. These are range from -60 to 135 degrees Celsius.

Simple winding wires are usually used in the electric equipment industry for transformers, capacitors, etc. But submersible winding wires are mainly used in domestic submersible water pumps and irrigation pumps. Most manufacturers test their wires on various stringent parameters to ensure that the end product is flawless, and is extremely durable as well.

Yet another type of wire is fiber glass wire, which is mainly used in electric devices, such as heaters, etc.

Most manufacturers offer a wide range of these cables and wires. These are flexible wires, with tremendous tensile strength, along with abrasion resistance. They also have higher cut-through.

Some qualities of these wires are:

  • Superb longevity
  • Robustness
  • Fine finish
  • Easy installation
  • Accurate dimensions
  • Crack resistance

They can easily carry a load of 300V, along with sustaining temperatures as high as 350 degrees Celsius.

These fare pretty well in areas of high durability and extremely high overload capacity. The non-porous glass tape protection over these wires saves it from oxidation – making it perfect for areas with adverse environments, whether chemical or physical.

Whenever you decide to buy wires, always make sure that you approach a reputed manufacturer. Poor quality material will prove very costly to you in the long run.

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Reasons to Choose Submersible Winding Wire

You will find that makers of electrical goods prefer to use the copper wire because of safety reasons. This is the reason why copper wiring is most extensively used today, even when there are others like fiber optic cables. Copper wires are chosen because of their ductile strength, their longevity, malleability and high electrical conductivity. The copper strands are thinner compared to human hair strands. This explains why they can be conveniently bent and twisted depending on your needs. So, copper wires are best suited for those places where movement is highly constricted. When you choose copper wires, you will never have to worry about these getting broken or damaged. Besides, installing such wires is easy and hassle-free. The submersible winding wire variety is used for the submersible motor pumps.

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Why copper wires make submersible winding wire:

The copper wires which are used underwater have high thickness of nearly 0.4mm-3 mm. These wires have also show excellent results in shock tests which have been conducted in various environmental conditions. This is why the copper wires are found to be the best choice for submersible operations. Moreover, wires are expected to be designed in such a manner that they are able to resist sudden voltage bursts without causing any interruptions. For this reason, the submersible winding wire is chosen.

Such winding wires find a lot of use in different types of electrical appliances such as transformers, inductors, loudspeakers, headphones, generators etc. The main idea is to pass electric current through this wire and ensuring that the current so passed is not wasted in transit. It main usage is for electrical appliances which are submerged in water.

How to choose makers of submersible winding wire:

When you are looking for copper wiring products like the submersible winding wire or copper foil, you should find a reliable provider online. The submersible winding wires are now used in different critical industries and for time-sensitive tasks like shipping and travel. Copper products such as this wire and copper foils are used for making submersible motors which are both heat resistant and water resistant. They are also resistant to oil and heat, high voltage, acids and alkalis and even salt. So, for industries whose applications are submerged under the water, these products are very useful to get optimal performance.

When you have shortlisted some manufacturers, you should look at one which offer quality products that will be resistant to both high temperatures and mechanical wear and tear. The company should be able to provide you with submersible winding wire according to your specifications. Moreover, the company you choose should have customer-friendly return policies so that you can get the wires replaced if there is any defect or damage. The wires should ideally be made from poly propylene and polyester so that they can take in maximum pressure and also withstand extreme temperatures under the water. The copper wiring which is used by the manufacturer for producing the submersible winding wire should be of very high quality to yield optimal results.

Submersible Winding Wire – Uses, Features, & GST

Submersible winding wire is used in wide array of industries especially in submersible pumps. Highly pure electrolyte grade copper is used in manufacturing these wires. There are many renowned manufacturers of these wires that maintain high standards for creating extra softness in annealed conductors.Submersible Winding Wire

These submersible winding wires play extremely important role in proper functioning of heavy motors, where slightest quality issue or any kind of defect can lead to creation of big issues in the entire set-up. If there are any issue in the submersible winding wire then that may also lead to failure of pump during extremely important operations. That is the reasons why the leading manufacturers of such wires take into account all the possible failure issues so that at the time of manufacturing all the probable issues can be avoided.

In fact, numerous tests are conducted on the wire so that these wires have flawless quality. Some of the tests performed on these wires before releasing them in the market include elongation test, spring back test, melting point test, spark test, thermal ageing in air test, heat shock test, and many more.

Features

Submersible winding wire comes with numerous features and properties that make this the preferred choice of submersible pumps. Some of the features are listed and discussed below –

• Most important properties of these wires include chemical, thermal, mechanical, and electrical properties, which ultimately help in withstanding abrasions and frictional losses. Biaxially oriented synthetic film is used in production of insulating material. This material is then placed concentrically around the conductor. This has been seen to have a very high life.

• Tensile strength of these submersible winding wires is extremely high, which again supports at every point of the wire where excessive stretching takes place.

• Overall diameter of these wires is less than that of the conventional PVC winding wires. This makes the former easier to wind. That’s why submersible winding wire is preferred and so predominantly used in motors.

• With easier winding facility of the wire, the motor size of the pump also gets reduced. In fact, this facility helps in development of smaller pumps, which ultimately saves the costs of materials, stamping, and castings. It has been seen that these facilities save up to 25 per cent in cost of pumps.

• There are many other properties and features associated with the submersible winding wires. Some of them are dielectric strength, ability to withstand 130°c temperature for a short period of time or -60°C to 105°C continuously, less leakage of current, tear resistant, and more mechanical strength.

How GST Affects Submersible Winding Wire?

After the first government’s announcement of the GST rates, the lighting industry was apprehensive. Though there were revision of rates on June 3 and June 11, confusion persisted due to the presence of multiple lists as well as categorisations. However, the confusion was done away with in the 14th Goods and Services Tax (GST) Council Meeting, where it was clearly mentioned that the winding wires, LED lights/fixtures, Metal Core Printed Circuit Board panels, LED driver, and many more come in the 18 per cent rate bracket, much lower than the earlier proposed 28 per cent rate. After this announcement, it has been decided that no price increase will take place in the GST regime.